Do you actually know how productive your production machines are and how effective your work organizations and structures? Are you wondering whether there is still potential to be exploited in the overall production, the production planning or the quality of the products?
OEE will give you the answers.
While a machine is running - and even afterwards - valuable data can be accessed that provides information about the Overall Equipment Effectiveness (OEE). Usage times will be recorded, sources of loss analyzed, production parameters monitored and compared with optimal data. The results will be visualized on any mobile device - in real time. In the ongoing production process, you gain the information that the OEE management evaluates for you with regard to the optimized overall equipment effectiveness: Your database for increasing productivity. Your data basis for increasing productivity.
You have the option of determining OEE data either on one or more machines individually or in the context of the entire manufacturing process. In this case, the data from all machines will be collected, integrated into the existing ERP infrastructure and merged into a complete OEE calculation, extended e.g. by the order data from the ERP system. The result is a networked, highly efficient overall solution along all production processes, in which the interdependencies between upstream and downstream processes as well as between materials, machines, employees and departments become visible - in real time.
We have developed the SLA-OEE module together with our partner, the SLA Software Logistik Artland GmbH. It will be linked to the existing ERP system - no matter which one you use - via the SLA Connector. This ensures that data from resource planning will be linked to the data provided by the machines. There are no limits to our OEE management: Every machine, regardless of the existence of a PLC, can be connected via an SLA Smart-Box. The data will be clearly visualized on a live cockpit and the adjusting screws with the greatest need for optimization will be visible. At the end of the day, you know exactly what effects an improvement measure would have and how it would influence the entire process.
Understand the interrelationships of the collected data and find out all the background information about the performance, availability and quality in your production. The reasons for the disruption can be recorded directly on the machine using the app or web (e.g. "waiting for material") or will be provided via real-time communication with the machine (e.g. "lack of compressed air").
The recording of the cause of the disturbance provides information on the following questions:
Convert the information into knowledge and use this knowledge to address specific faults in order to increase efficiency in your production..
SLA-OEE KNOWS
Our OEE tool ensures that maximum utilization of your machines will be achieved. At the same time, downtimes will be reduced and efficiency increased. In addition, the OEE tool shows which machines are powerful or weak and thus facilitates production planning or the sorting out of unprofitable machines.
Yes! Through constant monitoring of the machines and real-time transmission of all machine and production data to the relevant departments, the life cycle of each machine can be monitored very precisely and with foresight. This makes preventive maintenance possible and prevents imminent failures.
As soon as a machine comes to a standstill, the OEE tool sends an automatically generated message that appears in real time via pop-up notification to the responsible employee in the app or desktop application. The employee immediately knows which machine is involved and what problem it has (e.g. oil change required).
All recorded data that is generated during a machine run will be reliably stored in your system in real time and processed into information. These can then be called up and visualized on any mobile device and from anywhere in the world.
Yes, in many ways! The fact that the machines work more efficiently with the help of the tool, have fewer downtimes and maintenance only takes place when really needed, already results in personnel and financial savings here. Of course, there are further savings in many other process steps as well.
With the OEE tool, you can plan and control your production and ensure that rejects will be reduced.
With a laptop, leather pants and passion, we are already looking forward to experiencing your processes up close, spinning an innovative concept and at the same time being amazed with you about what we can achieve.
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